fix: rewrite GPS stats to calculate from stored history (#22)

- Replace Traccar summary API dependency with local Haversine distance calculation
- Calculate mileage from GpsLocationHistory table (sum consecutive positions)
- Filter out GPS jitter (<0.01mi), gaps (>10min), and unrealistic speeds (>100mph)
- Calculate trips, driving time, average/top speed from position history
- Add detailed stats logging for debugging

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>

backend/prisma/schema.prisma

@@ -420,7 +420,7 @@ model GpsLocationHistory {
   latitude        Float
   longitude       Float
   altitude        Float?
-  speed           Float?    // km/h
+  speed           Float?    // mph (converted from knots during sync)
   course          Float?    // Bearing in degrees
   accuracy        Float?    // Meters
   battery         Float?    // Battery percentage (0-100)

backend/src/gps/gps.service.ts

@@ -514,8 +514,126 @@ Note: GPS tracking is only active during shift hours (${settings.shiftStartHour}
     }));
   }
 
+  /**
+   * Calculate distance between two GPS coordinates using Haversine formula
+   * Returns distance in miles
+   */
+  private calculateHaversineDistance(
+    lat1: number,
+    lon1: number,
+    lat2: number,
+    lon2: number,
+  ): number {
+    const R = 3958.8; // Earth's radius in miles
+    const dLat = this.toRadians(lat2 - lat1);
+    const dLon = this.toRadians(lon2 - lon1);
+
+    const a =
+      Math.sin(dLat / 2) * Math.sin(dLat / 2) +
+      Math.cos(this.toRadians(lat1)) *
+        Math.cos(this.toRadians(lat2)) *
+        Math.sin(dLon / 2) *
+        Math.sin(dLon / 2);
+
+    const c = 2 * Math.atan2(Math.sqrt(a), Math.sqrt(1 - a));
+    return R * c;
+  }
+
+  /**
+   * Convert degrees to radians
+   */
+  private toRadians(degrees: number): number {
+    return degrees * (Math.PI / 180);
+  }
+
+  /**
+   * Calculate total distance from position history
+   * Uses stored GpsLocationHistory records (not Traccar API)
+   */
+  private async calculateDistanceFromHistory(
+    deviceId: string,
+    from: Date,
+    to: Date,
+  ): Promise<number> {
+    // Get all positions in chronological order
+    const positions = await this.prisma.gpsLocationHistory.findMany({
+      where: {
+        deviceId,
+        timestamp: {
+          gte: from,
+          lte: to,
+        },
+      },
+      orderBy: { timestamp: 'asc' },
+      select: {
+        latitude: true,
+        longitude: true,
+        timestamp: true,
+        speed: true,
+        accuracy: true,
+      },
+    });
+
+    if (positions.length < 2) {
+      return 0;
+    }
+
+    let totalMiles = 0;
+
+    // Sum distances between consecutive positions
+    for (let i = 1; i < positions.length; i++) {
+      const prev = positions[i - 1];
+      const curr = positions[i];
+
+      // Calculate time gap between positions
+      const timeDiffMs = curr.timestamp.getTime() - prev.timestamp.getTime();
+      const timeDiffMinutes = timeDiffMs / 60000;
+
+      // Skip if gap is too large (more than 10 minutes)
+      // This prevents straight-line distance when device was off
+      if (timeDiffMinutes > 10) {
+        this.logger.debug(
+          `[Stats] Skipping gap: ${timeDiffMinutes.toFixed(1)} min between positions`,
+        );
+        continue;
+      }
+
+      // Calculate distance between consecutive points
+      const distance = this.calculateHaversineDistance(
+        prev.latitude,
+        prev.longitude,
+        curr.latitude,
+        curr.longitude,
+      );
+
+      // Sanity check: skip unrealistic distances (> 100 mph equivalent)
+      // Max distance = time_hours * 100 mph
+      const maxPossibleDistance = (timeDiffMinutes / 60) * 100;
+      if (distance > maxPossibleDistance) {
+        this.logger.warn(
+          `[Stats] Skipping unrealistic distance: ${distance.toFixed(2)} miles in ${timeDiffMinutes.toFixed(1)} min (max: ${maxPossibleDistance.toFixed(2)})`,
+        );
+        continue;
+      }
+
+      // Filter out GPS jitter (movements < 0.01 miles / ~50 feet)
+      if (distance < 0.01) {
+        continue;
+      }
+
+      totalMiles += distance;
+    }
+
+    this.logger.log(
+      `[Stats] Calculated ${totalMiles.toFixed(2)} miles from ${positions.length} positions`,
+    );
+
+    return totalMiles;
+  }
+
   /**
    * Get driver's own stats (for driver self-view)
+   * UPDATED: Now calculates distance from GpsLocationHistory table instead of Traccar API
    */
   async getDriverStats(
     driverId: string,
@@ -542,58 +660,66 @@ Note: GPS tracking is only active during shift hours (${settings.shiftStartHour}
     const to = toDate || new Date();
     const from = fromDate || new Date(to.getTime() - 7 * 24 * 60 * 60 * 1000);
 
-    // Get summary from Traccar
+    this.logger.log(
-    let totalMiles = 0;
+      `[Stats] Calculating stats for driver ${device.driver.name} from ${from.toISOString()} to ${to.toISOString()}`,
+    );
+
+    // Calculate total distance from stored position history
+    const totalMiles = await this.calculateDistanceFromHistory(device.id, from, to);
+
+    // Get all positions for speed/time analysis
+    const allPositions = await this.prisma.gpsLocationHistory.findMany({
+      where: {
+        deviceId: device.id,
+        timestamp: {
+          gte: from,
+          lte: to,
+        },
+      },
+      orderBy: { timestamp: 'asc' },
+    });
+
+    // Calculate top speed and driving time from position history
     let topSpeedMph = 0;
     let topSpeedTimestamp: Date | null = null;
-    let totalTrips = 0;
     let totalDrivingMinutes = 0;
 
-    try {
+    // Identify "trips" (sequences of positions with speed > 5 mph)
-      const summary = await this.traccarClient.getSummaryReport(
+    let currentTripStart: Date | null = null;
-        device.traccarDeviceId,
+    let totalTrips = 0;
-        from,
-        to,
-      );
 
-      if (summary.length > 0) {
+    for (const pos of allPositions) {
-        const report = summary[0];
+      const speedMph = pos.speed || 0; // Speed is already in mph (converted during sync)
-        // Distance is in meters, convert to miles
+
-        totalMiles = (report.distance || 0) / 1609.344;
+      // Track top speed
-        topSpeedMph = this.traccarClient.knotsToMph(report.maxSpeed || 0);
+      if (speedMph > topSpeedMph) {
-        // Engine hours in milliseconds, convert to minutes
+        topSpeedMph = speedMph;
-        totalDrivingMinutes = Math.round((report.engineHours || 0) / 60000);
+        topSpeedTimestamp = pos.timestamp;
       }
 
-      // Get trips for additional stats
+      // Trip detection: speed > 5 mph = driving
-      const trips = await this.traccarClient.getTripReport(
+      if (speedMph > 5) {
-        device.traccarDeviceId,
+        if (!currentTripStart) {
-        from,
+          // Start of new trip
-        to,
+          currentTripStart = pos.timestamp;
-      );
+          totalTrips++;
-      totalTrips = trips.length;
-
-      // Find top speed timestamp from positions
-      const positions = await this.traccarClient.getPositionHistory(
-        device.traccarDeviceId,
-        from,
-        to,
-      );
-
-      let maxSpeed = 0;
-      for (const pos of positions) {
-        const speedMph = this.traccarClient.knotsToMph(pos.speed || 0);
-        if (speedMph > maxSpeed) {
-          maxSpeed = speedMph;
-          topSpeedTimestamp = new Date(pos.deviceTime);
         }
+      } else if (currentTripStart) {
+        // End of trip (stopped)
+        const tripDurationMs = pos.timestamp.getTime() - currentTripStart.getTime();
+        totalDrivingMinutes += tripDurationMs / 60000;
+        currentTripStart = null;
       }
-      topSpeedMph = maxSpeed;
-    } catch (error) {
-      this.logger.warn(`Failed to fetch stats from Traccar: ${error}`);
     }
 
-    // Get recent locations from our database
+    // Close last trip if still driving
+    if (currentTripStart && allPositions.length > 0) {
+      const lastPos = allPositions[allPositions.length - 1];
+      const tripDurationMs = lastPos.timestamp.getTime() - currentTripStart.getTime();
+      totalDrivingMinutes += tripDurationMs / 60000;
+    }
+
+    // Get recent locations for display (last 100)
     const recentLocations = await this.prisma.gpsLocationHistory.findMany({
       where: {
         deviceId: device.id,
@@ -606,6 +732,15 @@ Note: GPS tracking is only active during shift hours (${settings.shiftStartHour}
       take: 100,
     });
 
+    const averageSpeedMph =
+      totalDrivingMinutes > 0
+        ? totalMiles / (totalDrivingMinutes / 60)
+        : 0;
+
+    this.logger.log(
+      `[Stats] Results: ${totalMiles.toFixed(1)} miles, ${topSpeedMph.toFixed(0)} mph top speed, ${totalTrips} trips, ${totalDrivingMinutes.toFixed(0)} min driving`,
+    );
+
     return {
       driverId,
       driverName: device.driver.name,
@@ -617,11 +752,9 @@ Note: GPS tracking is only active during shift hours (${settings.shiftStartHour}
         totalMiles: Math.round(totalMiles * 10) / 10,
         topSpeedMph: Math.round(topSpeedMph),
         topSpeedTimestamp,
-        averageSpeedMph: totalDrivingMinutes > 0
+        averageSpeedMph: Math.round(averageSpeedMph * 10) / 10,
-          ? Math.round((totalMiles / (totalDrivingMinutes / 60)) * 10) / 10
-          : 0,
         totalTrips,
-        totalDrivingMinutes,
+        totalDrivingMinutes: Math.round(totalDrivingMinutes),
       },
       recentLocations: recentLocations.map((loc) => ({
         latitude: loc.latitude,